Persistent Risks: Why Manufacturing Needs a New Approach to Safety

Manufacturing is a cornerstone of the U.S. economy, employing over 12.7 million workers. Yet, despite advancements in automation and process controls, the industry remains one of the most hazardous. Manufacturing accounts for nearly 15% of all nonfatal workplace injuries, and incident rates have plateaued in recent years, signaling an urgent need for updated safety solutions that go beyond compliance.

This white paper takes a deep dive into the hidden hazards of modern manufacturing and exposes the gaps in traditional safety programs. Through real-world case studies, we illustrate how lapses in safety protocols—such as failures in lockout/tagout (LOTO), machine guarding, and hazard communication—continue to result in serious injuries, costly fines, and regulatory scrutiny.

But it’s not all bad news. Forward-thinking companies are shifting their approach to proactive, AI-driven safety strategies that predict and prevent incidents before they occur. You'll learn how:

• AI-powered safety solutions automate hazard detection, ensuring workers are protected in real time.
• Predictive analytics identify high-risk areas and recommend targeted interventions to reduce injuries.
• Mobile-enabled EHS systems increase safety engagement and streamline compliance management.
• Shifting from a compliance mindset to a safety-first culture ensures that protecting workers becomes an operational priority, not just a regulatory requirement—leading to fewer incidents, higher productivity, and long-term business resilience.

This isn’t just about avoiding OSHA citations—it’s about protecting workers, improving operational efficiency, and building a culture of safety that drives long-term success. If you're looking for ways to modernize your safety programs and leverage technology to prevent workplace incidents, this white paper is a must-read.

Don’t wait for the next incident—find out how to build a safer, smarter future today.